3D Puff Digitizing
Add Dimension & Impact to Your Embroidery Designs
What is 3D Puff Digitizing?
3D Puff Digitizing is a dynamic embroidery technique that uses foam underlay to create raised, three-dimensional designs. Specialized software maps stitch paths to compress and shape the foam, resulting in bold, textured effects that “pop” off the fabric. Perfect for logos, text, and decorative accents, 3D Puff embroidery adds a tactile, eye-catching dimension to hats, jackets, bags, and more.
Why Choose 3D Puff Embroidery?
Our 3D Puff Digitizing Process
1. Artwork Review & Optimization
Submit your design, and our experts will assess its suitability for 3D Puff. We’ll simplify complex details and recommend optimal sizing for foam layering.
2. Foam Placement & Digitizing
Using industry-leading software (Wilcom, Pulse), we create a stitch file that includes:
- Foam underlay mapping to shape the raised areas.
- Column stitches to compress and contour the foam.
- Satin borders for clean, polished edges.
- Tack-down stitches to secure the design.
3. Virtual Simulation & Testing
Preview a 3D-rendered mockup of your design and approve stitch density, foam height, and thread colors.
4. Machine-Ready File Delivery
Receive a tested .DST, .PES, or .EXP file optimized for Tajima, Brother, and other commercial machines.
Industries We Serve
Customization Options
Foam Thickness
Choose low, medium, or high loft for subtle or dramatic effects.
Stitch Styles
Combine 3D Puff with flat embroidery for mixed textures.
Color Matching
Exact thread colors to align with your brand palette.
Size Flexibility
Scale designs from small monograms to large back prints.
Why Work With Us?
✅ 10+ Years of Expertise: Flawless files optimized for clean foam compression.
✅ Fast Turnaround: Rush services available in 12–24 hours.
✅ Free Revisions: Adjust foam height or stitch density until it’s perfect.
✅ Compatibility Guarantee: Files tested on real machines for seamless stitching.